We have always been fascinated by all the beautiful pictures of glass bottle walls on the internet, and have known for a long time that we wanted to incorporate some into our home. In fact, we started collecting bottles and jars and making up bottle bricks years before we had the chance to purchase our house. When planning our extension, we went to a local joinery and looked at window seconds. There were a lot of PVC- windows and we were measuring away, considering how we might be able to fit them into our design, when the owner said; ‘Those sash windows are for sale as well’.
We were delighted as we had not even dreamt about coming across solid wood, double glazed sash windows, complete with traditional weights. We were able to buy the windows for less than a tenth of the original price, as they had been ordered to measure, but it turned out the measurements given had been wrong and they did not fit. One of the windows had a lovely arch at the top and we decided to complement the design with two arches of bottle walling.
We built frames out of 4” by 2” timber as you can see in the picture. We added crosspieces ever so often to stabilize the wall and make each bottle wall section into a manageable size. The construction was easy, we started by putting on two rows of cement mortar, with some insulation in the middle and put down our first row of bottles. Any old jars, small bottles and glasses can be used. If you want to use wine bottles, you need to score and cut them first with a glass cutter. Sometime it works to put a jar on top of a bottle and sometimes you need to put two jars together. We made up a bottle brick out of two cut wine bottles, and used it as a measure when we constructed all our bricks. For sealing the bottle bricks we used brown parcel tape and duct tape. When our first row was down, we put on more cement mortar, some insulation in the middle and more bricks, staggered in relation to the first row. It is very important to add small nails into the timber on the sides and into all the cross pieces to hold the cement mortar. We kept building in this manner, filling each section with bottle bricks.
To give the wall a beautiful finish on the inside, we added blue glass mosaic tiles in between all the bottle bricks and across the spaces where the crosspieces are. We smoothed out the cement mortar and all that is needed now is a final layer of grout on the inside walls and a good clean of all the bricks.
We wanted lots of light so decided to incorporate some old cut glass bowls into our walls. When the sun light hits the bowls it refracts in the cut glass. We have never seen this done before but we are very happy with the sparkling, bright result. We made these bricks by taping two similar size bowls together. They end up not as deep as the others, but this adds textural interest to the wall.
On the outside we still need to finish up, by adding some more cement mortar and smooth out the wall. We are thinking about tiling the spaces in between the bottles and grout, for a durable, maintenance free wall.